What Is The Best Milwaukee Sawzall, A Comparison.

What Is The Best Milwaukee Sawzall, A Comparison.

what is the best reciprocating saw
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What is the best reciprocating saw?  

You guessed it, The Milwaukee Sawzall.  

But which Milwaukee Sawzall should you choose?

What is the best reciprocating saw

I’ve had a reciprocating saw since about the time I started the handyman business in 2002.  It was one of the first tool purchases I made.

And of course, I had to try the cheap one first which lasted about 5 jobs and then I split the front housing that holds the shoe frame on the front of the saw into two pieces.  Hint: Don’t buy the Ryobi if you’re going to use it for your business.   The company seemed to think I abused it or something.

 I went through that one fairly quickly, I guess the Ryobis weren’t made to cut down and disassemble trees.  But it doesn’t say that in the instructions!

What is the best reciprocating saw

Then I got the one I have now, a Milwaukee Sawzall 6507.  I’ve put it thru the wringer, it’s been rained on, dropped in the mud, it’s been dropped off a roof at least once.  I used it with a 3500 amp generator that expectedly delivers surges of power, just like a generator does.  

It was used almost daily for 9 years and then put in semi-retirement for 8.  I just had it out a few days ago when we got a late May snow that devastated trees in the area, including the ones in my back yard.  And it performed admirably.  

As reciprocating saws go, it’s an old timer at 17 years, but works like a new saw.  There is a reason Milwaukee Sawzall is the standard reciprocating saw, just like the Dewalt Drill/Driver is for cordless drills and Kleenex is for blowing snot.  Actually, I do the farmers blow so forget the Kleenex comment.

Now, I do want to digress for a minute.  The dash numbers on Milwaukee Part Numbers are something you need to pay attention to.  According to Milwaukee Tools, -20 indicates bare tool, -21 indicates kit /tool with a case or contractor bag, and the -31 indicates reconditioned tool.

So what IS the best Milwaukee Sawzall?  Let’s take a look at four different models.  two are refurbished models, and two are new models with tool cases.  Let’s get started.

Name: Milwaukee Sawzall Reciprocating Saws
Where to buy: Several models are available on Amazon, Home Depot, and Lowe’s websites.
Price: Prices range from $115 to around $214 for these four models.
Manufacturer: Milwaukee Tool Company
Overall Rank: From 2.7 to 4.6 out of 5 Stars

Milwaukee Sawzall Reciprocating Saw, Product Overviews

Milwaukee 6520-21 13 Amp Sawzall Orbital Recip Saw with Case

Our first victim is the most expensive model, but only has a 2.7 out of 5 stars rating.  Price is normally commensurate with the quality of the unit and also depends on the bells and whistles available.

The weight is the highest of the four models, which means you’ll use a little more of your steak-and-fries lunch when using this model.  The number of strokes per minute is less than the other models at 2800.

So along with the speed and counterbalanced weight, you’re getting a model that’s easier for vibration on the operator, but you end up holding more weight for a longer time with less power.  I can see why it has the rating it got.

Amperage is also only average at 13 amps.

The good thing is, this is a new tool with a case, which means the 5 year warranty.  

Milwaukee 6520-21 13.0 Amp Sawzall Orbital Reciprocating Saw With Case
Price Approx $213
Voltage 120V
Weight 14.0 Lbs
Amperage 13.0 A
Strokes per min 2800
Customer rating 2.7 out of 5 stars
Special features Orbital Action
MFR Comments Blades not included.
Available for Amazon Prime Not Eligible for Amazon Prime.
Available accessories Blade Pak, Extension cord.

Buy it here now. 

So let’s move on to Victim Number Two.

Milwaukee 6509-31 12.0 Amp Sawzall Reciprocating Saw Kit. (Refurbished)

This is one of the two rebuilt units.  The 6509-31, 12 Amp, comes with the case.

The 6509 has been made for a number of years, since about March of 1993, these guys have been around for a while.

Max speed on these units is about 3000 strokes per minute.  Amperage is 12 amps.  Stroke length is 3/4 inch.  For the price, not a bad choice.

Milwaukee 6509-31 12.0 Amp Sawzall Reciprocating Saw Kit (Refurbished)
Price Approx $119
Voltage 120V
Weight 11.4 Lbs
Amperage 12.0 A
Strokes per min 3000
Customer rating 4.5 out of 5 stars
Special features Orbital ActionVriable speed, 3/4 inch stroke length
MFR Comments Blades not included.
Available for Amazon Prime Not Eligible for Amazon Prime.
Available accessories Blade Pak, Extension cord.

Number three is a good refurbished saw also.

Milwaukee 6519-31 12 Amp Sawzall Reciprocating Saw Kit (refurbished)

Milwaukee 6519-31 12 Amp Corded 3000 Strokes Per Minute Reciprocating Sawzall w/ Variable Speed Trigger, is the same as the 6509 except it has a 1 1/4 inch stroke.  The stroke adds quite a bit to the value.

Milwaukee 6519-31 12.0 Amp Sawzall Reciprocating Saw Kit (Refurbished)
Price Approx $115
Voltage 120V
Weight 10.6 Lbs
Amperage 12.0 A
Strokes per min 3000
Customer rating 4.6 out of 5 stars
Special features Variable speed trigger, 1 1/4 inch stroke length
MFR Comments Blades not included.
Available for Amazon Prime Not Eligible for Amazon Prime.
Available accessories Blade Pak, Extension cord.

Milwaukee 6538-21 15.0 Amp Super Sawzall Reciprocating Saw

And I saved my pick for last.  What is the best reciprocating saw?

They just keep making them better and better.

This one, like it says, is 15 Amps, has a 1 1/8 inch stroke, a little lighter than the 6520, and…

See that little red button on top, the orbital action is variable.

The weight is lighter than the 6520.  It is still counter-balanced.  And it runs with the variable speed trigger fully pressed at about 3000 strokes per minute.

Milwaukee 6538-21 15.0 Amp Super Sawzall Reciprocating Saw.
Price Approx $179 (approx)
Voltage 120V
Weight 13.6 Lbs
Amperage 15.0 A
Strokes per min 3000
Customer rating 4.1 out of 5 stars
Special features Variable trigger, Adjustable Orbiting Action, 1 1/4 inch stroke length.
MFR Comments Patented counter-balanced. Blades not included. 5 year warranty.
Available for Amazon Prime Not Eligible for Amazon Prime.
Available accessories Blade Pak, Extension cord.

 

Milwaukee Sawzall Reciprocating Saws at a Glance…

Name: Milwaukee Sawzall Reciprocating Saws
Where to buy: Several models are available on Amazon
Price: Prices range from $115 to around $214
Manufacturers: Milwaukee Tool Company
Overall Rank: 4.6 out of 5 Stars

VERDICT: What is the best reciprocating saw?

Milwaukee Sawzall!

Leave me a comment below!

Steve

4 thoughts on “What Is The Best Milwaukee Sawzall, A Comparison.

  1. Hi Steve,

    I almost bought a Ryobi sawzall before I searched “What is the best reciprocating saw?”, and found this post. I’m really glad I found this article.

    I’m interested in the “Milwaukee 6538-21 15.0 Amp Super Sawzall Reciprocating Saw” that you recommended, as I’m looking for a reliable saw that will give me the most value for my money. This seems like the one to answer those concerns, however, I am still learning the ropes when it comes to what makes certain tools better than others.

    I’m not sure I fully understand what the benefit of the variable orbital action would be. Could you explain that a little more? Are there certain materials that this would be best for or is it just a speed boost? Maybe I’m wrong on both counts.

    I would appreciate the info if you have the time.

    Thanks,
    Darren

    1. Darren, the orbital saw blade allows quicker cutting, just like moving the saw up and down when handsawing a chunk of wood. It’s adjustable because on a thin metal pipe you wouldn’t want the saw blade to rotate up and down from the plane of cut in that fashion. Just a newer innovation that Milwaukee is at the forefront with!

      Steve

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